高性能刀具及涂层刀具材料的切削性能

全书共分13章：靠前章，系统介绍了各种高性能切削刀具的特点及综合性能；第2~6章，详细分析了高速钢切削刀具、硬质合金切削刀具、陶瓷切削刀具、金刚石切削刀具及立方氮化硼切削刀具的切削性能；第7~8章，系统介绍了涂层刀具的特性、研究进展及应用；第9~12章，详细分析了单一涂层刀具、多元复合涂层刀具及多元多层复合涂层刀具的切削性能及刀具涂层的各种制备技术；靠前3章，探讨了我国涂层刀具的存在问题及解决对策。

沈阳大学副教授，辽宁省及沈阳市热处理学会常务理事，主要从事金属材料及材料加工工程专业的科研与教学工作，研究方向是真空镀膜表面改性及热处理表面改性技术。近十年，申请者一直从事多元氮化物硬质膜的研究，在合金靶材成分设计、沉积工艺控制、膜层组织结构、力学性能及切削性能检测等方面具有充分的理论和实践经验。

目 录第1章 高性能切削刀具概述···································································11.1 高速钢切削刀具··············································································11.1.1 通用型高速钢切削刀具·······························································11.1.2 高性能高速钢切削刀具······························································11.2 硬质合金切削刀具··········································································21.2.1 通用型硬质合金切削刀具····························································21.2.2 添加钽、铌的硬质合金切削刀具····················································31.2.3 添加稀土元素的硬质合金切削刀具···············································41.3 陶瓷切削刀具················································································41.3.1 氧化铝系陶瓷切削刀具······························································51.3.2 氮化硅系陶瓷切削刀具······························································61.3.3 复合氮化硅—氧化铝系陶瓷切削刀具············································61.4 金刚石切削刀具···························································71.5 立方氮化硼切削刀具···························································81.6 人造切削刀具的制造方法·································································81.6.1 热压法····················································································81.6.2 化学气相沉积法········································································9第2章 高速钢切削刀具切削性能·························································122.1 通用型高速钢切削刀具··································································122.2 高碳高速钢切削刀具·····································································122.3 高钴高速钢切削刀具·····································································132.4 高钒高速钢切削刀具·····································································132.5 含铝高速钢切削刀具·····································································132.6 高速钢切削刀具切削试验·······························································142.7 高速钢切削刀具的选用··································································152.7.1 高速钢刀具材料的选用原则······················································152.7.2 高速钢刀具切削不同材料的工艺参数··········································18第3章 硬质合金切削刀具切削性能····················································273.1 通用型硬质合金切削刀具·······························································273.2 添加钽、铌的硬质合金切削刀具·······················································273.2.1 添加钽、铌的硬质合金切削刀具概述·············································273.2.2 添加钽、铌的硬质合金切削刀具切削试验······································303.3 添加稀土元素的硬质合金切削刀具···················································323.3.1 添加稀土元素的硬质合金刀具切削原理········································323.3.2 添加稀土元素的硬质合金刀具切削试验········································333.4 硬质合金切削刀具的选用·······························································37第4章 陶瓷切削刀具切削性能·····················································414.1 陶瓷切削刀具切削性能··································································414.1.1 陶瓷切削刀具切削范围·····························································414.1.2 陶瓷切削刀具切削性能·····························································414.2 陶瓷切削刀具切削试验··································································424.3 陶瓷切削刀具的选用·····································································46第5章 金刚石切削刀具切削性能··················································565.1 金刚石切削刀具切削性能·······························································565.1.1 金刚石切削刀具切削范围··························································565.1.2 金刚石切削刀具切削性能··························································565.2 金刚石切削刀具切削试验·······························································585.2.1 切削纯钼、纯钨········································································585.2.2 切削硬质合金·········································································605.2.3 切削复合材料·········································································615.2.4 断续切削···············································································635.2.5 施用切削液切削······································································635.2.6 超精密切削············································································645.3 金刚石切削刀具的选用··································································65第6章 立方氮化硼切削刀具切削性能··········································726.1 立方氮化硼切削刀具切削性能·························································726.1.1 立方氮化硼切削刀具切削范围···················································726.1.2 立方氮化硼切削刀具切削性能····················································726.2 立方氮化硼切削刀具切削试验·························································736.2.1 切削淬硬钢············································································736.2.2 车削冷硬铸铁·········································································746.2.3 切削硬质合金·········································································756.2.4 切削工程陶瓷·········································································766.2.5 切削工业玻璃·········································································776.2.6 切削复合材料········································································776.2.7 施用切削液切削······································································806.3 立方氮化硼切削刀具的选用····························································81第7章 涂层刀具概述··············································································877.1 涂层刀具的问世及意义··································································877.2 涂层刀具的特性···········································································877.2.1 涂层刀具的优点······································································877.2.2 涂层刀具的缺点······································································887.3 涂层刀具的应用···········································································887.4 涂层刀具应用的影响因素·······························································907.4.1 工件材料的影响······································································907.4.2 刀具基体材料的影响································································917.4.3 刀具涂层材料的影响································································937.4.4 切削速度的影响······································································947.4.5 机床刚度的影响······································································957.4.6 其他参数的影响······································································95第8章 涂层材料研究进展·····························································968.1 涂层材料概述·························································································968.1.1 涂层材料特点·········································································968.1.2 涂层材料分类·········································································968.2 涂层材料研究进展··················································································998.2.1 单一涂层材料··················································································1018.2.2 多元复合涂层材料··········································································1018.2.3 多元多层复合涂层材料····································································105第9章 单一涂层刀具切削性能···························································1079.1 TiC系涂层刀具······················································································1079.1.1 TiC系涂层刀具切削性能··························································1079.1.2 TiC系涂层刀具切削试验··························································1089.1.3 TiC系涂层刀具的选用·····························································1179.2 TiN系涂层刀具···········································································1189.2.1 TiN系涂层刀具切削性能··························································1189.2.2 TiN系涂层刀具切削试验··························································1209.2.3 TiN系涂层刀具的选用·····························································1269.3 A12O3系涂层刀具··················································································1279.3.1 A12O3系涂层刀具切削性能······················································1279.3.2 A12O3系涂层刀具切削试验······················································1289.3.3 A12O3系涂层刀具的选用··························································1329.4 其他XN系涂层刀具(X=Cr, Zr, Hf等)······················································1329.4.1 CrN系涂层刀具······································································1329.4.2 ZrN系涂层刀具······································································1329.4.3 HfN系等其他涂层刀具·····························································133第10章 多元复合涂层刀具切削性能·················································13410.1 Ti (C, N)系涂层··········································································13410.2 (Ti, A1) N涂层刀具·····································································13510.2.1 (Ti, A1) N系涂层刀具切削性能·················································13510.2.2 (Ti, A1) N系涂层刀具切削试验·················································13610.2.3 (Ti, A1) N系涂层刀具的选用····················································14410.3 (Ti, X) N系涂层刀具(X=Cr, Zr, Si等) ············································14510.4 (Ti, Al, X) N系涂层刀具(X=Cr, Zr, Si, Y等) ······································14510.5 其他非Ti基涂层刀具··································································147第11章 多元多层复合涂层刀具切削性能······································14911.1 有限层数涂层刀具·····································································14911.1.1 双层涂层刀具··············································································14911.1.2 多层涂层刀具··············································································15011.2 纳米级多层涂层刀具··································································153第12章 刀具涂层制备技术·································································15712.1 真空镀涂层技术概述···········································································15712.2 真空镀涂层技术分类············································································15912.2.1 真空蒸发镀技术·············································································16012.2.2 真空溅射镀技术·············································································16012.2.3 真空离子镀技术···········································································16212.2.4 束流沉积技术················································································16412.2.5 化学气相沉积技术·········································································16612.3 多弧离子镀技术概述············································································16812.3.1 离子镀技术发展·············································································16812.3.2 多弧离子镀技术特点······································································16812.3.3 多弧离子镀技术原理······································································16912.4 磁控溅射技术概述···············································································17112.4.1 磁控溅射技术发展·········································································17112.4.2 磁控溅射技术原理·········································································173第13章 我国涂层刀具存在问题与对策············································17813.1 我国涂层刀具存在问题分析·························································17813.2 对策建议·················································································179附录···········································································································181附录1 金属材料牌号对照表································································181附录2 硬质涂层高速钢刀具技术条件···················································200附录3 氮化钛涂层高速钢刀具技术规范················································205附录4 整体硬质合金涂层刀具检测方法················································207附录5 金刚石涂层硬质合金刀具技术条件·············································210参考文献···································································································212